Problem Solving
We eliminate engineering problems that impair production, optimise operation and minimise cost relating to energy and waste.
Sustainability
We aim to provide platforms and tools to help you to reach your company sustainability goals and minimise impact on our environment.
Industry 4.0
Our solutions help to better gather and analyse data, and transform it into actionable, real-time insightful information.
Research & Product Development
We assist our customer to develop new product or improve their current product performance and efficiency.
EnerTherm Engineering
EnerTherm’s ethos utilises Six Sigma principles to focus on eliminating problems that impair production, optimise operation and minimise costs relating to energy and waste. We achieve this by working with a variety of proven technologies that can be embedded into a new process or by creating new systems.
We offer a number of expert services including process site audits, data capture and analysis, process or machine design, prototyping and integration of control systems.
EnerTherm Engineering Ltd provides a full turnkey service for businesses that are looking to improve production efficiency, reducing energy use and carbon footprint, prototyping and developing a more efficient thermal design.
Already, we are working with a large number of partners including; scientists, designers, manufacturers and consultants that provide a depth of expertise to ensure the best solution is always the one provided.
The integration of technologies developed by EnerTherm Engineering Ltd has helped provide a reduction of gas use within a large food manufacturer with the use of an innovative Thermal Insulation Coating, an improved product quality and traceability via the integration of a new colour sensor to measure a Key Performance Indicator (KPI), a new snack dehydrator design to improve production volume, consistency and greater energy efficiency and a web-app which captures on/offline machine data and produce daily reports.
Problems Solved
Thermal Coating
Multinational food, snack and beverage corporation Pepsico are currently benefiting from our thermal coating. We reduced the temperature of their assets by 50%, gas by 6.5% and save them 44.k per annum. Here’s how we did it.
CAE Simulation CFD Design
Working together with world leaders in incinerators, Addfield, we utilised Computational Fluid Dynamic (CFD) to better understand and reduce the number of costly design iterations and optimise flow and heat transfer problems.
Feasibility Viability Study
A Pet Food Processing site came to us with the issue of foul-smelling odour complaints from local residents and was looking for a new odour treatment system across all process lines. We generated a solution.
Pinch
We conducted a Pinch analysis across multiple processing lines at a leading Blue-Chip food company to assess their current energy usage and to find possible areas for heat recovery or energy usage reduction.
Crispy Crisp
EnerTherm has helped the global crisp company, Walkers reduce its wastage from 700kg of out of spec crisps to just 30kg. From the work EnerTherm conducted, the savings Walkers has made equals 10K per start-up, and the production line will typically carry around 10 – 20 startups a week.
Products We’ve Developed
EnerTherm Engineering has a wealth of experience in designing machinery in the process industry. We have designed, process heaters, ovens, dryers, de-hydrator, heat exchanger, condensers.
Dehydrator
Dehydrator EnerTherm Engineering were approached by Inspiral Visionary Products to investigate a production / quality issue in their current de-hydrator. EnerTherm Engineering were approached by Inspiral Visionary Products to investigate a production / quality issue in their current de-hydrator. Inspiral are a leading producer of healthy, vegan and raw foods. The original production issue was … Continue reading "Dehydrator"
Indirect Heat Exchanger
Indirect Heat Exchanger The baking industry have many types of baking ovens for varied purposes to achieve different types of bake. The baking industry have many types of baking ovens for varied purposes to achieve different types of bake. Baking oven types can be divided between direct and indirect. Indirect baking ovens rely on a … Continue reading "Indirect Heat Exchanger"
Agricultural Incinerator
Agricultural Incinerator Incineration is a multi-billion-dollar business from processing deceased animals, bio-medical waste, to process and municipal waste. Incineration is a multi-billion-dollar business from processing deceased animals, bio-medical waste, to process and municipal waste. Therefore, you find many businesses manufacturing bespoke piece of equipment to deal with very specific waste. Our client is the leading … Continue reading "Agricultural Incinerator"
Thermal Insulation Software
Thermal Insulation Software A supplier of industrial insulation wanted to have a tool to predict and calculate the insulation thickness and type required to give the desired performance. Thermal Wizard Software A supplier of industrial insulation wanted to have a tool to predict and calculate the insulation thickness and type required to give the desired … Continue reading "Thermal Insulation Software"
Factory Data Capture
Factory Data Capture We have developed a bespoke application capable to run on web browser and any device, to allow capturing factory process data. Our client (E-Leather), has a process which uses. Factory Data Capture App Our clients runs a large production facility operating a number of multi-zone industrial ovens and dryers. Control parameters for … Continue reading "Factory Data Capture"
Who We Have Worked With
Let's Talk About Your Project
François Pierrel
Hi, my name is François and I am passionate about solving process engineering problems. Over the years, I have developed a number of process equipment and control systems which have had significant impact into reducing energy usage, waste and impact on the environment. My business ethos is to always get to the root cause of problems and data analysis and modelling is always at the fore front of any project we undertake.
