Direct contact condensers

EcoRec
EFC - 1500

The EcoRec EFC-1500 is a high-performance direct contact flue gas condenser engineered to enhance energy efficiency and sustainability across various industrial applications. By recovering heat and water from flue gases, it reduces energy consumption and supports eco-friendly operations.

Product Specifications

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  • Model: EFC - 1500
  • Heat Transfer Capacity: 1500 kW
  • Tube Material: High-Grade Stainless Steel
  • Shell Material: Carbon Steel with optional Corrosion-Resistant Coating
  • Coolant Type: Water
  • Design Pressures: 1-5 bar
  • Operating Temperature Range: 70°C to 250°C
  • Extraction System: Axial / Centrifugal fan
  • Pump Type (if water-cooled): Centrifugal
  • Noise Level: <70 dB
  • Condensate Management: Advanced self-draining with weir system
  • Control System: Integrated Smart Control System with Real-time Monitoring
  • Weight: 1400 kg
  • Installation: Modular Design for Easy Installation and Expansion
  • Talk to a Direct Contact Condenser Specialist
  • Submit an Enquiry

Product Information

Overview

With over two decades of expertise, Enertherm Engineering has developed the EcoRec EFC – 1500, a high-performance industrial flue condenser that enhances efficiency in processes such as water recovery and energy optimization. This innovative system is designed to recover water by condensing flue gases from stacks in industries like wood drying, sugar refining, and textile drying. Its vertical design maximizes space efficiency, and the gravity-assisted condensate drainage boosts performance.

Constructed from high-grade stainless steel for superior resistance to corrosion and high temperatures, the EcoRec EFC – 1500 integrates seamlessly into fryer stacks, oven stacks, and dryer stacks. It is supported by robust features such as a pressure-controlled extraction fan, thermal insulation, and easy-to-maintain components. Whether you need to meet sustainability goals, reduce energy costs, or improve operational efficiency, this system provides a reliable and effective solution.

  • High-Efficiency Heat Transfer: Built with premium materials, the EcoRec EFC - 1500 ensures efficient heat exchange, delivering maximum performance in high-demand environments.
  • Optimized Tray and Water Spray Design: The tray/packing system maximizes heat transfer by providing increased surface area, lower pressure drop, and uniform distribution.
  • Robust Construction: Constructed from corrosion-resistant components, ensuring durability and minimal maintenance in harsh industrial conditions.
  • Advanced Condensate Management: Equipped with an efficient, self-draining condensate system to prevent blockages, reduce downtime, and streamline operations.
  • Energy Savings: Maximizes heat recovery, significantly reducing energy losses and operational costs.
  • Low-Noise Operation: Designed for quiet operation, minimizing noise pollution while maintaining top-tier performance.
  • Compact Footprint: Space-efficient design allows for easy installation, even in facilities with limited space.
  • Self-Adjusting Extraction Fan: Features Variable Speed Drive (VSD) control with pressure differential sensors to maintain optimal performance without disrupting downstream processes.
  • Advanced Technology Integration: Real-time monitoring and automated adjustments for optimized performance with minimal manual intervention.
  • Adaptive Cooling Technology: Incorporates chillers or heat pumps for precise temperature control and energy efficiency.
  • Corrosion-Resistant Coatings: Optional coatings are available for enhanced durability, especially in harsh industrial environments.
  • CIP Cleaning: Customizable CIP systems maintain peak performance and ensure efficient maintenance.
  • Modular Design: Allows for easy installation, expansion, and future upgrades, ensuring flexibility for a variety of industrial requirements.
  • Comprehensive Support and Service: Backed by expert customer support, maintenance, and rapid response to ensure uninterrupted performance.

The EcoRec EFC – 1500  is ideal for capturing and recycling water from flue gas, significantly enhancing sustainability across a wide range of industrial applications, including:

  • Food Frying Processes
  • Paper Drying
  • Sugar Refining
  • Chemical Manufacturing
  • Textile Drying
  • Pharmaceutical Drying
  • Fryer, Oven, and Dryer Stacks

By recovering energy from flue gases and reducing water consumption, the EcoRec EFC – 1500 supports eco-friendly operations, improves efficiency, and cuts energy costs across various sectors.

The condenser is equipped with an advanced self-draining condensate management system that uses a weir system to prevent blockages and ensure continuous, smooth operation, minimising maintenance downtime.

Industries such as chemical processing, food production, textile drying, and power generation benefit the most, especially where there is a need for water recovery and heat repurposing from flue gases.

Yes, by capturing waste heat and water, the EcoRec EFC – 1500 enhances process efficiency, reducing the need for additional energy sources and lowering operational costs.

The EcoRec EFC – 1500 is designed for low-noise operation, utilizing optimized fan designs and soundproof materials, ensuring noise levels stay below 70 dB to reduce workplace noise pollution.

Its modular design allows for easy installation, expansion, and future upgrades, giving facilities the flexibility to adjust their setup as production demands grow or change.

The unit can be equipped with corrosion-resistant coatings and constructed from high-grade stainless steel to resist the corrosive effects of harsh flue gases, extending its operational life in difficult environments.

The modular nature and pre-engineered components allow for faster installation compared to traditional systems. It’s designed to integrate into existing systems with minimal disruption.

No, the condenser is designed for minimal maintenance with easy-access components and advanced features like self-draining systems and integrated cleaning access points that reduce the need for frequent interventions.

The condenser’s robust design accommodates thermal expansion and temperature fluctuations using flexible joints and reinforced materials, ensuring consistent performance even in extreme temperature conditions.

Yes, with high-grade stainless steel construction and the ability to customize materials to meet food safety standards, the EcoRec EFC – 1500 is suitable for food industry applications like ovens and dryers.

  • Achieving Net Zero Together

Contact us today to explore solutions in an industrial environment—we’re here to assist you in reaching your net zero goals!

Whether you need more information about our products, services, or sustainable practices, we’re just a message away.

Contact Details

  • Enertherm Engineering,
    Allia Future Business Centre, London Rd,
    Peterborough PE2 8AN
  • +44 (0) 7949 863 273
  • +44 (0) 1733 666 701
  • info@enertherm-engineering.com

We provide innovative engineering solutions that enhance efficiency, reduce costs, and support sustainable growth across various industries.

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