High-Efficiency Heat Transfer: Built with premium materials, the EcoRec EFC - 2500 ensures efficient heat exchange, delivering maximum performance in high-demand environments. Optimized Tray and Water Spray Design: The tray/packing system maximizes heat transfer by providing increased surface area, lower pressure drop, and uniform distribution. Robust Construction: Constructed from corrosion-resistant components, ensuring durability and minimal maintenance in harsh industrial conditions. Advanced Condensate Management: Equipped with an efficient, self-draining condensate system to prevent blockages, reduce downtime, and streamline operations. Energy Savings: Maximizes heat recovery, significantly reducing energy losses and operational costs. Low-Noise Operation: Designed for quiet operation, minimizing noise pollution while maintaining top-tier performance. Compact Footprint: Space-efficient design allows for easy installation, even in facilities with limited space. Self-Adjusting Extraction Fan: Features Variable Speed Drive (VSD) control with pressure differential sensors to maintain optimal performance without disrupting downstream processes.

Advanced Technology Integration: Real-time monitoring and automated adjustments for optimized performance with minimal manual intervention. Adaptive Cooling Technology: Incorporates chillers or heat pumps for precise temperature control and energy efficiency. Corrosion-Resistant Coatings: Optional coatings are available for enhanced durability, especially in harsh industrial environments. CIP Cleaning: Customizable CIP systems maintain peak performance and ensure efficient maintenance. Modular Design: Allows for easy installation, expansion, and future upgrades, ensuring flexibility for a variety of industrial requirements. Comprehensive Support and Service: Backed by expert customer support, maintenance, and rapid response to ensure uninterrupted performance.

EcoRec EFC - 2500 | EnerTherm Engineering

EcoRec
EFC - 2500

The EcoRec EFC – 2500 is the ultimate solution for industries seeking to enhance resource efficiency, improve sustainability, and recover energy from flue gases while ensuring seamless integration into existing infrastructure.

Product Specifications

Model: EFC - 2500
Heat Transfer Capacity: 2500 kW
Tube Material: High-Grade Stainless Steel
Shell Material: Carbon Steel with optional Corrosion-Resistant Coating
Coolant Type: Water
Design Pressures: 1-5 bar
Operating Temperature Range: 70°C to 250°C
Extraction System: Axial / Centrifugal fan
Pump Type (if water-cooled): Centrifugal
Noise Level: <70 dB
Condensate Management: Advanced self-draining with weir system
Control System: Integrated Smart Control System with Real-time Monitoring
Weight: 1600 kg
Installation: Modular Design for Easy Installation and Expansion

Product Information

Overview

With over two decades of expertise, Enertherm Engineering has developed the EcoRec EFC – 2500, a high-performance industrial flue condenser that enhances efficiency in processes such as water recovery and energy optimization. This innovative system is designed to recover water by condensing flue gases from stacks in industries like wood drying, sugar refining, and textile drying. Its vertical design maximizes space efficiency, and the gravity-assisted condensate drainage boosts performance.

Constructed from high-grade stainless steel for superior resistance to corrosion and high temperatures, the EcoRec EFC – 2500 integrates seamlessly into fryer stacks, oven stacks, and dryer stacks. It is supported by robust features such as a pressure-controlled extraction fan, thermal insulation, and easy-to-maintain components. Whether you need to meet sustainability goals, reduce energy costs, or improve operational efficiency, this system provides a reliable and effective solution.

Features

High-Efficiency Heat Transfer: Built with premium materials, the EcoRec EFC - 2500 ensures efficient heat exchange, delivering maximum performance in high-demand environments.
Optimized Tray and Water Spray Design: The tray/packing system maximizes heat transfer by providing increased surface area, lower pressure drop, and uniform distribution.
Robust Construction: Constructed from corrosion-resistant components, ensuring durability and minimal maintenance in harsh industrial conditions.
Advanced Condensate Management: Equipped with an efficient, self-draining condensate system to prevent blockages, reduce downtime, and streamline operations.
Energy Savings: Maximizes heat recovery, significantly reducing energy losses and operational costs.
Low-Noise Operation: Designed for quiet operation, minimizing noise pollution while maintaining top-tier performance.
Compact Footprint: Space-efficient design allows for easy installation, even in facilities with limited space.
Self-Adjusting Extraction Fan: Features Variable Speed Drive (VSD) control with pressure differential sensors to maintain optimal performance without disrupting downstream processes.

Optional Extras

Advanced Technology Integration: Real-time monitoring and automated adjustments for optimized performance with minimal manual intervention.
Adaptive Cooling Technology: Incorporates chillers or heat pumps for precise temperature control and energy efficiency.
Corrosion-Resistant Coatings: Optional coatings are available for enhanced durability, especially in harsh industrial environments.
CIP Cleaning: Customizable CIP systems maintain peak performance and ensure efficient maintenance.
Modular Design: Allows for easy installation, expansion, and future upgrades, ensuring flexibility for a variety of industrial requirements.
Comprehensive Support and Service: Backed by expert customer support, maintenance, and rapid response to ensure uninterrupted performance.

Applications

The EcoRec EFC – 2500 is ideal for capturing and recycling water from flue gas, significantly enhancing sustainability across a wide range of industrial applications, including:

Food Frying Processes
Paper Drying
Sugar Refining
Chemical Manufacturing
Textile Drying
Pharmaceutical Drying
Fryer, Oven, and Dryer Stacks

By recovering energy from flue gases and reducing water consumption, the EcoRec EFC – 2500 supports eco-friendly operations, improves efficiency, and cuts energy costs across various sectors.

Economiser FAQ

How does the EcoRec EFC - 2500 manage high-temperature operations?

It’s constructed with high-grade stainless steel and designed to withstand operating temperatures up to 250°C, ensuring durability in high-temperature environments.

What industries benefit the most from using the EcoRec EFC - 2500?

Industries like food processing, chemical manufacturing, textile drying, pharmaceutical production, and power generation benefit from its ability to recover heat and water, boosting efficiency.

How does the EcoRec EFC - 2500 contribute to environmental sustainability?

By capturing waste heat and reducing energy consumption, the EcoRec EFC – 2500 minimizes emissions, helps conserve water, and supports eco-friendly industrial practices.

What role does Computational Fluid Dynamics (CFD) play in the design of the EcoRec EFC - 2500?

CFD analysis helps optimize the flow of the cooling medium, ensuring uniform heat transfer across the condenser and preventing hot spots, thus maximizing efficiency.

Can the EcoRec EFC - 2500 be used with renewable energy sources?

Yes, the condenser can be integrated with systems that use renewable energy like biogas or waste-to-energy processes, further supporting sustainability initiatives.

What kind of control systems are available for the EcoRec EFC - 2500?

It comes with an integrated smart control system that allows real-time monitoring and automated adjustments to ensure optimal performance and efficiency.

What is the expected lifespan of the EcoRec EFC - 2500?

With proper maintenance and its robust construction from high-grade materials, the EcoRec EFC – 2500 is designed for long-term operation, providing reliable performance for years.

How does the condenser handle variations in production throughput?

The EcoRec EFC – 2500’s adaptive control system adjusts automatically to varying production levels, maintaining efficiency and consistent performance even under fluctuating loads.

What are the benefits of adding a heat recovery system to the EcoRec EFC - 2500?

A heat recovery system further enhances energy savings by repurposing waste heat for other processes, reducing overall energy consumption and improving operational efficiency.

Can the EcoRec EFC - 2500 reduce downtime in industrial operations?

Yes, its advanced design, reliable condensate management, and easy access for maintenance help minimize downtime, ensuring smooth and continuous operation.

Contact us today to explore solutions in an industrial environment—we’re here to assist you in reaching your net zero goals!

Whether you need more information about our products, services, or sustainable practices, we’re just a message away.

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EcoRec
EFC - 2500

Product Specifications

Product Information

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