Direct contact condensers

EcoRec
EFC - 2500

The EcoRec EFC-2500 is a high-performance direct contact flue gas condenser engineered to enhance energy efficiency and sustainability across various industrial applications. By recovering heat and water from flue gases, it reduces energy consumption and supports eco-friendly operations.

Product Specifications

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  • Model: EFC - 2500
  • Heat Transfer Capacity: 2500 kW
  • Tube Material: High-Grade Stainless Steel
  • Shell Material: Carbon Steel with optional Corrosion-Resistant Coating
  • Coolant Type: Water
  • Design Pressures: 1-5 bar
  • Operating Temperature Range: 70°C to 250°C
  • Extraction System: Axial / Centrifugal fan
  • Pump Type (if water-cooled): Centrifugal
  • Noise Level: <70 dB
  • Condensate Management: Advanced self-draining with weir system
  • Control System: Integrated Smart Control System with Real-time Monitoring
  • Weight: 1600 kg
  • Installation: Modular Design for Easy Installation and Expansion
  • Talk to a Direct Contact Condenser Specialist
  • Submit an Enquiry

Product Information

Overview

With over two decades of expertise, Enertherm Engineering has developed the EcoRec EFC – 2500, a high-performance industrial flue condenser that enhances efficiency in processes such as water recovery and energy optimization. This innovative system is designed to recover water by condensing flue gases from stacks in industries like wood drying, sugar refining, and textile drying. Its vertical design maximizes space efficiency, and the gravity-assisted condensate drainage boosts performance.

Constructed from high-grade stainless steel for superior resistance to corrosion and high temperatures, the EcoRec EFC – 2500 integrates seamlessly into fryer stacks, oven stacks, and dryer stacks. It is supported by robust features such as a pressure-controlled extraction fan, thermal insulation, and easy-to-maintain components. Whether you need to meet sustainability goals, reduce energy costs, or improve operational efficiency, this system provides a reliable and effective solution.

  • High-Efficiency Heat Transfer: Built with premium materials, the EcoRec EFC - 2500 ensures efficient heat exchange, delivering maximum performance in high-demand environments.
  • Optimized Tray and Water Spray Design: The tray/packing system maximizes heat transfer by providing increased surface area, lower pressure drop, and uniform distribution.
  • Robust Construction: Constructed from corrosion-resistant components, ensuring durability and minimal maintenance in harsh industrial conditions.
  • Advanced Condensate Management: Equipped with an efficient, self-draining condensate system to prevent blockages, reduce downtime, and streamline operations.
  • Energy Savings: Maximizes heat recovery, significantly reducing energy losses and operational costs.
  • Low-Noise Operation: Designed for quiet operation, minimizing noise pollution while maintaining top-tier performance.
  • Compact Footprint: Space-efficient design allows for easy installation, even in facilities with limited space.
  • Self-Adjusting Extraction Fan: Features Variable Speed Drive (VSD) control with pressure differential sensors to maintain optimal performance without disrupting downstream processes.
  • Advanced Technology Integration: Real-time monitoring and automated adjustments for optimized performance with minimal manual intervention.
  • Adaptive Cooling Technology: Incorporates chillers or heat pumps for precise temperature control and energy efficiency.
  • Corrosion-Resistant Coatings: Optional coatings are available for enhanced durability, especially in harsh industrial environments.
  • CIP Cleaning: Customizable CIP systems maintain peak performance and ensure efficient maintenance.
  • Modular Design: Allows for easy installation, expansion, and future upgrades, ensuring flexibility for a variety of industrial requirements.
  • Comprehensive Support and Service: Backed by expert customer support, maintenance, and rapid response to ensure uninterrupted performance.

The EcoRec EFC – 2500  is ideal for capturing and recycling water from flue gas, significantly enhancing sustainability across a wide range of industrial applications, including:

  • Food Frying Processes
  • Paper Drying
  • Sugar Refining
  • Chemical Manufacturing
  • Textile Drying
  • Pharmaceutical Drying
  • Fryer, Oven, and Dryer Stacks

By recovering energy from flue gases and reducing water consumption, the EcoRec EFC – 2500 supports eco-friendly operations, improves efficiency, and cuts energy costs across various sectors.

It’s constructed with high-grade stainless steel and designed to withstand operating temperatures up to 250°C, ensuring durability in high-temperature environments.

Industries like food processing, chemical manufacturing, textile drying, pharmaceutical production, and power generation benefit from its ability to recover heat and water, boosting efficiency.

By capturing waste heat and reducing energy consumption, the EcoRec EFC – 2500 minimizes emissions, helps conserve water, and supports eco-friendly industrial practices.

CFD analysis helps optimize the flow of the cooling medium, ensuring uniform heat transfer across the condenser and preventing hot spots, thus maximizing efficiency.

Yes, the condenser can be integrated with systems that use renewable energy like biogas or waste-to-energy processes, further supporting sustainability initiatives.

It comes with an integrated smart control system that allows real-time monitoring and automated adjustments to ensure optimal performance and efficiency.

With proper maintenance and its robust construction from high-grade materials, the EcoRec EFC – 2500 is designed for long-term operation, providing reliable performance for years.

The EcoRec EFC – 2500’s adaptive control system adjusts automatically to varying production levels, maintaining efficiency and consistent performance even under fluctuating loads.

A heat recovery system further enhances energy savings by repurposing waste heat for other processes, reducing overall energy consumption and improving operational efficiency.

Yes, its advanced design, reliable condensate management, and easy access for maintenance help minimize downtime, ensuring smooth and continuous operation.

  • Achieving Net Zero Together

Contact us today to explore solutions in an industrial environment—we’re here to assist you in reaching your net zero goals!

Whether you need more information about our products, services, or sustainable practices, we’re just a message away.

Contact Details

  • Enertherm Engineering,
    Allia Future Business Centre, London Rd,
    Peterborough PE2 8AN
  • +44 (0) 7949 863 273
  • +44 (0) 1733 666 701
  • info@enertherm-engineering.com

We provide innovative engineering solutions that enhance efficiency, reduce costs, and support sustainable growth across various industries.

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