EcoRec
EFC - 3500

The EcoRec EFC-3500 is a high-performance direct contact flue gas condenser engineered to enhance energy efficiency and sustainability across various industrial applications. By recovering heat and water from flue gases, it reduces energy consumption and supports eco-friendly operations.

Product Specifications

Model: EFC - 3500
Heat Transfer Capacity: 3500 kW
Tube Material: High-Grade Stainless Steel
Shell Material: Carbon Steel with optional Corrosion-Resistant Coating
Coolant Type: Water
Design Pressures: 1-5 bar
Operating Temperature Range: 70°C to 250°C
Extraction System: Axial / Centrifugal fan
Pump Type (if water-cooled): Centrifugal
Noise Level: <70 dB
Condensate Management: Advanced self-draining with weir system
Control System: Integrated Smart Control System with Real-time Monitoring
Weight: 1800 kg
Installation: Modular Design for Easy Installation and Expansion

Product Information

Overview

With over two decades of expertise, Enertherm Engineering has developed the EcoRec EFC – 3500, a high-performance industrial flue condenser that enhances efficiency in processes such as water recovery and energy optimization. This innovative system is designed to recover water by condensing flue gases from stacks in industries like wood drying, sugar refining, and textile drying. Its vertical design maximizes space efficiency, and the gravity-assisted condensate drainage boosts performance.

Constructed from high-grade stainless steel for superior resistance to corrosion and high temperatures, the EcoRec EFC – 3500 integrates seamlessly into fryer stacks, oven stacks, and dryer stacks. It is supported by robust features such as a pressure-controlled extraction fan, thermal insulation, and easy-to-maintain components. Whether you need to meet sustainability goals, reduce energy costs, or improve operational efficiency, this system provides a reliable and effective solution.

Features

High-Efficiency Heat Transfer: Built with premium materials, the EcoRec EFC - 3500 ensures efficient heat exchange, delivering maximum performance in high-demand environments.
Optimized Tray and Water Spray Design: The tray/packing system maximizes heat transfer by providing increased surface area, lower pressure drop, and uniform distribution.
Robust Construction: Constructed from corrosion-resistant components, ensuring durability and minimal maintenance in harsh industrial conditions.
Advanced Condensate Management: Equipped with an efficient, self-draining condensate system to prevent blockages, reduce downtime, and streamline operations.
Energy Savings: Maximizes heat recovery, significantly reducing energy losses and operational costs.
Low-Noise Operation: Designed for quiet operation, minimizing noise pollution while maintaining top-tier performance.
Compact Footprint: Space-efficient design allows for easy installation, even in facilities with limited space.
Self-Adjusting Extraction Fan: Features Variable Speed Drive (VSD) control with pressure differential sensors to maintain optimal performance without disrupting downstream processes.

Optional Extras

Advanced Technology Integration: Real-time monitoring and automated adjustments for optimized performance with minimal manual intervention.
Adaptive Cooling Technology: Incorporates chillers or heat pumps for precise temperature control and energy efficiency.
Corrosion-Resistant Coatings: Optional coatings are available for enhanced durability, especially in harsh industrial environments.
CIP Cleaning: Customizable CIP systems maintain peak performance and ensure efficient maintenance.
Modular Design: Allows for easy installation, expansion, and future upgrades, ensuring flexibility for a variety of industrial requirements.
Comprehensive Support and Service: Backed by expert customer support, maintenance, and rapid response to ensure uninterrupted performance.

Applications

The EcoRec EFC – 3500 is ideal for capturing and recycling water from flue gas, significantly enhancing sustainability across a wide range of industrial applications, including:

By recovering energy from flue gases and reducing water consumption, the EcoRec EFC – 3500 supports eco-friendly operations, improves efficiency, and cuts energy costs across various sectors.

Economiser FAQ

How do condensers reduce energy consumption?

By recovering heat from flue gases and repurposing it, condensers reduce the need for additional energy, lowering overall consumption in industrial processes.

What are common materials used in industrial condensers?

Stainless steel and carbon steel are common materials due to their durability and resistance to high temperatures and corrosion. Optional coatings can further enhance protection.

Can the EcoRec EFC - 3500 be customized for specific industries?

Yes, it can be tailored for various industries by adjusting design features, materials, and cooling systems to match specific operational needs.

What maintenance is required for industrial condensers?

Regular cleaning to prevent fouling, inspecting condensate management systems, checking for wear, and ensuring proper operation of fans and pumps are key maintenance tasks.

How does the EcoRec EFC - 3500 handle condensate?

It features a self-draining condensate management system, which prevents blockages and ensures efficient water recovery.

What’s the benefit of the vertical design in the EcoRec EFC - 3500?

The vertical design saves space and enhances efficiency through gravity-assisted condensate drainage, which reduces operational complexity.

How do you ensure safe operation in industrial condensers?

Safety is ensured with pressure relief systems, advanced control systems, and regular monitoring of temperature and pressure conditions.

How can real-time monitoring improve condenser efficiency?

Real-time monitoring tracks system performance, enabling quick adjustments to optimize heat transfer and energy recovery, reducing downtime and manual intervention.

What’s the impact of fouling on condenser performance?

Fouling reduces heat transfer efficiency, increases energy consumption, and may lead to system blockages, so regular cleaning is essential for optimal performance.

Can the EcoRec EFC - 3500 be integrated into existing systems?

Yes, its modular design allows for easy integration into existing industrial setups, including ovens, dryers, and other exhaust systems.

Contact us today to explore solutions in an industrial environment—we’re here to assist you in reaching your net zero goals!

Whether you need more information about our products, services, or sustainable practices, we’re just a message away.

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EcoRec
EFC - 3500

Product Specifications

Product Information

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