Heat

EcoTherm
EST - 3000

Elevate your energy efficiency and significantly reduce operational expenses with the EcoTherm EST – 3000, the ultimate solution for high-performance heat recovery in industrial settings.

Product Specifications

Product Information

Overview

Introducing the EcoTherm EST – 3000, an industrial shell and tube heat exchanger expertly engineered to capture and recycle waste heat from industrial stacks. This advanced equipment is designed to maximise energy efficiency, leading to substantial reductions in operational costs while supporting sustainable practices. With its durable and resilient construction, the EST – 3000 delivers consistent performance across a wide variety of industrial environments, making it an essential tool for any facility focused on optimising energy use and reducing environmental impact.

Understanding that each business has its own specific needs, the EST – 3000 is tailored to meet the unique demands of your operation. We recognise that every industry faces different challenges, and our heat exchangers are custom-designed with your situation in mind, ensuring the ideal solution for your energy recovery requirements.

The EcoTherm EST – 3000 is a key asset for industries aiming to boost energy efficiency and lower operational costs through effective heat recovery. Specifically designed to pre-heat liquids such as water, oil, and saline by capturing waste heat from industrial stacks, the EST – 3000 is perfect for:

By incorporating the EcoTherm EST – 3000 into your facility, you can achieve significant reductions in energy consumption, leading to notable cost savings and a reduced environmental footprint—all with a solution customised to meet the specific needs of your business.

Single-pass configurations allow fluid to flow in one continuous direction, making them simple and ideal for large temperature differences. Multi-pass configurations, on the other hand, route fluid through multiple stages, increasing turbulence and surface contact, which enhances heat transfer. However, multi-pass designs can lead to higher pressure drops and are more complex.

Larger tube diameters improve heat transfer by lowering flow velocity but require more space and cost. Smaller diameters increase fluid velocity, enhancing heat transfer but may cause higher pressure drops. Thicker walls provide better durability for high-pressure or corrosive environments, though they add weight and cost. The choice depends on your specific operating conditions.

Pressure relief devices, such as valves or rupture discs, prevent dangerous pressure buildup that could lead to equipment failure. These devices release excess pressure to ensure safe operation, preventing leaks and ensuring the system remains within safe limits.

Finned tubes enhance heat transfer efficiency by increasing the surface area available for heat exchange. This allows for a more compact design, saving space and cost while boosting thermal performance.

Key parameters to monitor include inlet and outlet temperatures, pressure drops, and flow rates. These metrics ensure the exchanger operates efficiently and help detect potential issues like fouling or improper flow distribution.

Ensure all connections are secure and gradually increase temperature and fluid flow to avoid thermal shock and pressure surges. Conduct pressure tests to confirm system integrity before reaching full operational levels.

Prevent thermal shock by controlling the rate of temperature changes during startup and shutdown. Gradual adjustments and accurate temperature monitoring reduce the risk of thermal stress and potential damage.

 

High-pressure drops increase energy consumption and operational costs. They can also indicate problems like fouling or inefficiencies in the system, reducing overall heat transfer effectiveness.

Non-condensable gases form an insulating layer that hinders heat transfer, increases pressure drops, and reduces efficiency. Proper removal of these gases is essential for maintaining optimal performance.

Computational Fluid Dynamics (CFD) simulates fluid flow and heat transfer, allowing engineers to optimise designs by identifying inefficiencies. It helps refine configurations, improving performance before physical implementation, saving both time and costs.

Contact us today to explore solutions in an industrial environment—we’re here to assist you in reaching your net zero goals!

Whether you need more information about our products, services, or sustainable practices, we’re just a message away.

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