The Challenge
Industrial dryers are notorious for wasting energy—but just how much is often underestimated. When our engineers performed a thermal profiling of a multi-deck dryer system, the results were eye-opening.
What We Found
- 62 kW of unnecessary heat loss from uninsulated surfaces
- Exhaust stacks at 70–160°C, bleeding recoverable energy
- Uneven heat distribution, with bottom decks running twice as hot as the top
The Engineering Approach
Using thermal imaging, CFD modeling, and advanced heat flux sensors, we uncovered where energy was being lost and how efficiency could be improved.
The Results
- £48,000 in annual energy cost savings identified
- Safer operating conditions with insulation upgrades
- Major efficiency gains from waste heat recovery and airflow optimization
Why It Matters
These aren’t theoretical numbers—they’re based on real measurements, validated simulations, and economic analysis.
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