No Fire, No Explosion: The New Standard in EV Batteries

Facebook
LinkedIn
Reddit
X
Telegram
WhatsApp

The electric vehicle (EV) industry is rapidly evolving, with safety becoming an increasingly critical factor. In this landscape, a new “No Fire, No Explosion” national safety standard in China is set to redefine battery safety. While Contemporary Amperex Technology (CATL) recently became the first company to meet this standard, other battery manufacturers like Gotion High-Tech are also making significant strides in battery safety technology. This article delves into the details of this new standard and highlights the innovative approaches companies are taking to achieve it.

What is the ‘No Fire, No Explosion’ Standard?

China’s new mandatory national standard for battery safety, known as GB 38031-2025, represents a significant leap in safety requirements for EV batteries. Officially released on March 28, 2025, and set to take effect on July 1, 2026, this regulation mandates that batteries must not catch fire or explode following an internal thermal runaway event. This standard aims to enhance the safety and reliability of energy storage systems, especially in electric vehicles.

Key Changes in the New Standard

The most significant change in the new standard is the thermal diffusion test requirement. Unlike the previous standard, which only required warning signals before a fire or explosion, GB 38031-2025 demands that batteries remain fire- and explosion-free during thermal runaway. Additionally, any smoke emitted must not endanger vehicle occupants.

To meet these stringent requirements, battery makers must pass new, tougher safety tests. These tests include:

  • Bottom Impact Testing: Evaluates the battery’s protection capabilities when the underside experiences a collision.
  • Fast-Charging Cycle Safety Testing: Requires batteries to endure 300 fast-charging cycles without fire or explosion during subsequent short-circuit tests.

CATL: The First to Comply

Contemporary Amperex Technology Co. Limited (CATL), the world’s largest battery maker, announced on April 29, that it had obtained the GB 38031-2025 certification. Both battery cells and battery packs were tested, making CATL the first company to meet the new standard. CATL submitted its Qilin battery for inspection, which was first introduced in June 2022. The Qilin battery is the third generation of CATL’s cell-to-pack (CTP) technology, boasting a volume utilization efficiency of 72% and an energy density of up to 255 Wh/kg. CATL says the battery features a stable load-bearing structure and improved protection against thermal runaway.

CATL also claims that its first-generation No Thermal Propagation (NP) technology has been in production since 2020. A representative from CATL emphasized that meeting the new requirements demands collaboration between automakers and battery manufacturers and that the new standard will effectively reduce the risk of power battery fires after collisions.

Gotion High-Tech: Innovating for Safety and Performance

While CATL has taken the lead in meeting the new Chinese standard, Gotion High-Tech is also a major player in battery technology, with a strong focus on safety and innovation. Established in 2006 and headquartered in Hefei, Anhui Province, Gotion specializes in lithium iron phosphate (LFP) and nickel-cobalt-manganese (NCM) materials and cells, power battery packs, energy storage systems (ESS), and battery management systems (BMS).

Gotion Guard: Intelligent Battery Protection

In March 2025, Gotion High-Tech debuted its Gotion Guard, an independently developed intelligent battery protection system. This system provides real-time monitoring and early-warning services for both power and energy storage batteries, enhancing safety and reliability across various applications.

Key Battery Innovations

Gotion has been making significant investments in R&D and has achieved several breakthroughs in battery technology:

  • Gemstone Battery: An all-solid-state battery technology with an energy density of 350 Wh/kg, over 40% higher than conventional NCM batteries. It has passed the 200-degree hot box test, demonstrating enhanced safety features. Gotion began developing solid-state batteries in 2017 and aims for commercial availability of the Gemstone battery by 2030.
  • Stellary Battery: Utilizes Gotion’s second-generation silicon-carbon material and a fast-charging electrolyte, enabling ultra-fast charging from 10% to 70% State of Charge in just nine minutes. This battery pack design dissipates 70% of heat externally within three seconds, preventing thermal propagation. It also features a wireless Battery Management System (BMS) for enhanced reliability.
  • G-Current Battery: Designed with 5C super-fast charging technology, the G-Current battery can charge up to 80% in just 9.8 minutes and 90% in 15 minutes. It can be applied to various battery applications, including BEVs and hybrid vehicles, and is compatible with LFP, LMFP, and NCM chemistries.

Commitment to R&D and Global Expansion

Gotion consistently allocates over 10% of its annual revenue to research and development. The company has established eight R&D centers and four validation platforms worldwide, employing over 7,000 R&D personnel and holding more than 10,000 patents globally. Volkswagen Group is now the largest shareholder in Gotion, and the company is establishing four regional business units and twenty overseas manufacturing sites.

Implications of the New Standard

The new “No Fire, No Explosion” standard is expected to have several significant implications for the EV battery industry:

  • Enhanced Safety: The most obvious benefit is the increased safety for EV drivers and passengers. By preventing fires and explosions, the new standard will significantly reduce the risk of injury or death in the event of a battery thermal runaway.
  • Industry Consolidation: The stricter requirements are expected to drive consolidation in the battery industry. Smaller manufacturers may struggle to meet the new standards, leading to mergers and acquisitions by larger companies with more resources for R&D and manufacturing upgrades.
  • Technological Advancements: The new standard will incentivize battery manufacturers to develop more advanced safety technologies. This includes improved thermal management systems, more robust cell designs, and the use of safer battery chemistries.
  • Increased Costs: Meeting the new standard will likely increase R&D and manufacturing costs for battery manufacturers. These costs may be passed on to consumers in the form of higher EV prices, at least in the short term.

The Future of Battery Safety

The “No Fire, No Explosion” standard represents a crucial step forward in ensuring the safety of electric vehicles. While CATL has currently taken the lead in compliance, companies like Gotion High-Tech are actively innovating to meet and exceed these requirements. As the EV industry continues to grow, expect ongoing advancements in battery technology and a growing emphasis on safety. These advancements promise to make EVs a safer and more reliable transportation option for consumers worldwide.

Picture of Francois Pierrel
Francois Pierrel
Hi, my name is François and I am passionate about solving process engineering problems. Over the years, I have developed a number of process equipment and control systems which have had a significant impact on reducing energy usage, waste and impact on the environment. My business ethos is to always get to the root cause of problems and data analysis and modelling are always at the forefront of any project we undertake.

Contact us today to explore solutions in an industrial environment—we’re here to assist you in reaching your net zero goals!

Whether you need more information about our products, services, or sustainable practices, we’re just a message away.

Contact Details