[HEATER_SAVINGS]
15–25%

Fired heater duty reduction through crude preheat train integration.

[MAX_CAPACITY]
3,500kW

EcoTherm EST range for large-scale refinery heat recovery.

[FLARE_RECOVERY]
250–550kW Air-to-Air

EcoTherm EAA range for waste gas energy recovery.

Oil & Gas
Heat Recovery

Refinery heat integration, petrochemical process recovery, and flare gas alternatives.

Heat exchangers engineered for oil & gas — crude preheat train integration, process stream heat recovery, and flare gas energy capture. SS 304L construction across ThermStack TSE, EcoTherm EST, and EcoTherm EAA ranges from 250 to 3,500 kW.

[APPLICATIONS]

Oil & Gas
Applications

Select an application to see how our heat exchangers address your specific oil & gas requirements.

Refineries operate complex heat networks where crude oil preheat trains, distillation column condensers, and product coolers generate significant recoverable thermal energy. Our EcoTherm EST shell and tube heat exchangers integrate into crude preheat trains to maximise heat recovery from process streams, reducing fired heater duty by 15–25%. SS 304L construction handles the corrosive crude and product streams, while counterflow design maximises approach temperatures across the 2,000–3,500 kW range.

Recovery
2,000–3,500kW
EST series capacity
Heater Savings
15–25%
Fired heater reduction
Material
SS 304L
Corrosion resistant

Counterflow Design

Maximum approach temperature for process integration

Corrosion Resistant

SS 304L handles crude and product streams

ATEX Available

Hazardous area rated on request

Easy Cleaning

Mechanical tube cleaning with removable covers

[WHY_OUR_HX]

Built for
Oil & Gas

Key advantages for refinery and petrochemical applications.

Heat exchanger for oil and gas refinery applications
Full Product Range250 – 3,500 kW

Refinery-Grade Build

SS 304L stainless steel construction handles crude oil, product streams, and corrosive process fluids found in refinery and petrochemical environments.

Crude Preheat Integration

Designed for integration into crude preheat trains — reducing fired heater duty by 15–25% and cutting refinery fuel gas consumption proportionally.

Flare Gas Recovery

EcoTherm EAA air-to-air exchangers recover energy from waste gas streams, supporting flare reduction targets and converting waste energy into usable heat.

High-Temperature Capable

Shell and tube design handles the elevated temperatures of refinery process streams — up to 300°C for liquid services and beyond for gas-to-air recovery.

Compact Footprint

Horizontal or vertical mounting with compact dimensions minimises plot space requirements — critical in congested refinery pipe racks and process areas.

Up to 4,466 t CO₂/Year

Maximum annual CO₂ reduction across the range — helping refineries and petrochemical operators meet environmental permitting and carbon reduction commitments.

[YOUR_FACILITY]

Built for
Harsh Environments

Heavy-duty construction for offshore and onshore O&G applications — rated for high pressure, high temperature, and corrosive fluids.

[WHY_IT_MATTERS]

Every BTU Recovered
Hits Your Bottom Line.

Oil and gas operations generate enormous quantities of waste heat from compressor stations, fired heaters, and process streams. At today's energy prices, recovering even a fraction of this heat delivers significant operational savings. Our shell and tube heat exchangers are purpose-built for O&G conditions — high pressure, corrosive fluids, and extreme temperatures.

Size a Heat Exchanger
Extreme operating conditions

Heavy-gauge SS 304L/316L construction rated for high pressure and temperature — engineered for O&G environments.

Massive energy losses from flaring

Recover waste heat from process streams to preheat crude, gas, or produced water — maximising energy utilisation.

Remote location maintenance

Robust construction with 20+ year service life — removable tube bundles for on-site servicing without specialist equipment.

Remote location maintenance

Robust construction with 20+ year service life — removable tube bundles for on-site servicing without specialist equipment.

EcoTherm EST heat exchanger installed at oil and gas processing facility
[TECHNICAL_DOCUMENTS]Download Brochures
[OIL_GAS_FAQ]

Oil & Gas
FAQs

Common questions about heat recovery for oil and gas applications.

OIL & GAS ENQUIRY

Ready to
Recover?

Our engineering team has extensive experience in refinery and petrochemical heat recovery. Share your process details.

  • Crude preheat train integration
  • Petrochemical process recovery
  • Flare gas alternatives
  • Material compatibility for sour service
Response Time
Next Working Day

Oil & Gas ENQUIRY

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