What does EnerTherm Engineering do?

EnerTherm Engineering is a UK-based industrial engineering company that designs and delivers thermal process solutions, energy auditing services, and bespoke thermal equipment for manufacturing and process industries. Services include energy audits, pinch analysis, process modelling, thermal design simulation, and project management.

What thermal products does EnerTherm Engineering manufacture?

EnerTherm Engineering manufactures process heaters, heat exchangers, thermal oxidisers, incinerators, condensers, dehydrators, and the Omni Vision industrial energy intelligence platform. All products are custom-designed for specific industrial applications and process requirements.

Does EnerTherm Engineering provide energy auditing services?

Yes. EnerTherm Engineering provides comprehensive energy audits, heat loss audits, and pinch analysis to identify energy waste, quantify potential savings, and prioritise capital investments in industrial facilities across sectors including chemical, pharmaceutical, food & beverage, and manufacturing.

What industries does EnerTherm Engineering serve?

EnerTherm Engineering serves chemical processing, pharmaceutical, food & beverage, oil & gas, power generation, automotive, textile, paper & pulp, general manufacturing, waste management, agriculture, healthcare, and mining & metals industries.

Where is EnerTherm Engineering located?

EnerTherm Engineering is headquartered in the United Kingdom and provides engineering services and thermal equipment to clients internationally.

Can EnerTherm Engineering help with industrial decarbonisation?

Yes. EnerTherm Engineering specialises in waste heat recovery system design, process optimisation for energy reduction, and net zero carbon roadmapping. They also provide ISO 14001 and ISO 50001 compliant energy management strategies.

does EnerTherm Engineering offer CFD simulation and thermal modelling?

Yes. EnerTherm Engineering provides Computational Fluid Dynamics (CFD) and Finite Element Analysis (FEA) for thermal equipment design. These simulations validate heat transfer performance before fabrication, reducing costly physical prototyping.

What is a thermal oxidiser and does EnerTherm Engineering supply them?

A thermal oxidiser is an industrial system that destroys volatile organic compounds (VOCs) and hazardous air pollutants (HAPs) through controlled high-temperature combustion. EnerTherm Engineering designs and manufactures regenerative, recuperative, and direct-fired thermal oxidisers for chemical, pharmaceutical, and manufacturing industries.

Does EnerTherm Engineering design custom process equipment?

Yes. EnerTherm Engineering provides bespoke engineering design of process vessels, heat exchangers, reactors, and thermal treatment systems from concept through to fabrication-ready drawings, as well as rapid prototyping and pilot plant commissioning.

What is EnerTherm Engineering's Omni Vision platform?

Omni Vision is EnerTherm Engineering's industrial energy intelligence platform. It provides turnkey utility metering, CO2 tracking, and AI-powered production KPI intelligence for industrial compliance monitoring and operational optimisation.

←All calculators

[Heat Transfer]

Free tool

Conduction

Six conduction calculators: buried-object shape factors, multi-layer walls and cylinders, and thermal interface conductance — heat rates and temperatures from Holman's correlations.

[FREE_TOOLS]

Built by our engineers

Part of EnerTherm's free calculator suite — the same methods we use on live industrial projects.

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Instant results in your browser, no sign-up. New calculators added regularly.

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[FIELD_NOTE]

A buried pipe's heat loss needs no mesh or simulation — a conduction shape factor reduces the whole 3-D problem to one multiplication: Q = S · k · ΔT.

[LIVE_TOOL]Results update as you type

[READ_THE_NUMBERS]

Results are indicative

Figures assume typical conditions and the stated method. For measured, guaranteed numbers on your plant, our engineers run site surveys, heat loss audits, and full process models.

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Send us the result — we'll tell you what it means for your plant.

[ABOUT_THIS_TOOL]

Steady-state conduction problems rarely need simulation. For the geometries plant engineers actually meet — buried pipes, embedded ducts, layered walls, bolted joints — published shape factors and series-resistance methods give answers within a few percent, instantly. This suite implements six of them.

What's in this suite

Embedded Cylinder — shape factor and heat rate for an isothermal cylinder buried in a semi-infinite medium (buried pipes, cables, ground loops). Three validity cases per Holman, selected automatically.
Embedded Flat Plate — the same treatment for a buried flat plate, from surface-flush to deeply buried.
Embedded Rectangular Volume — empirical shape factor for a buried rectangular parallelepiped (tanks, duct banks, foundations).
Multi-layer Plane Wall — far-face temperature of a wall of up to four layers in series, given the known-face temperature and heat load.
Multi-layer Cylinder — outer-wall temperature of a concentric multi-layer cylinder (insulated pipe) given the inner temperature and radial heat flow.
Thermal Interface Conductance — joint conductance and temperature drop across two rough conforming surfaces with a gap filler (thermal grease, oil).

Method

Every shape-factor tool evaluates

Q = S \cdot k \cdot (T_{1} - T_{2})

where the shape factor $S$ (units: metres) captures the full geometry of the conduction path. For the embedded cylinder, for example, the deep-burial case is

S = \frac{2 π L _{c}}{ln ( 2 d / r )}

Each correlation carries validity limits (such as $L_{c} \geq 10 r$ ) — the tools check them and report which case was applied.

The multi-layer tools sum series resistances. Plane layers contribute $R_{i} = t_{i} / (k_{i} A)$ ; cylindrical layers contribute

R_{i} = \frac{ln ( r _{i} / r _{i - 1} )}{2 π L _{c} k _{i}}

and the unknown temperature follows from $Δ T = Q \cdot R_{total}$ .

The interface tool combines contact conductance (from harmonic-mean solid conductivity, RMS roughness and contact pressure) with gap-fluid conduction, per the standard conforming-rough-surface model.

Assumptions

Steady state, constant properties, isothermal boundary surfaces. Shape-factor cases assume a semi-infinite medium below an isothermal surface. Sources: Holman, Heat Transfer (1990), pp. 74–83, and standard thermal-interface literature.

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Need this tool, but deeper?

We build advanced versions on request — your fluids, your geometry, your standards, validated against plant data.

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[FAQ]

Frequently asked questions

A shape factor S condenses the entire geometry of a steady conduction path between two isothermal surfaces into a single number with units of metres. The heat rate is then just Q = S·k·ΔT, where k is the medium conductivity. Published shape factors exist for most practical buried and embedded geometries.

The conductivity of the medium between the two isothermal surfaces — soil or concrete for buried objects, the layer material for walls. The tools include a table of common materials (steel, concrete, mineral wool and more); use a measured value when you have one, since soil conductivity especially varies with moisture content.

They assume a semi-infinite medium below an isothermal surface, and each case has geometric validity limits — for the cylinder, length at least ten times the radius, with separate cases for shallow and deep burial. The calculator checks the limits automatically and reports which case it used in the worked solution.

Yes — the multi-layer cylinder and multi-layer plane wall tools take up to four layers in series with individual thicknesses and conductivities. Layers entered with zero thickness are ignored, so two- and three-layer builds work directly.