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Heat and Mass Balance – PFD Services

Heat And Mass Balance

Designing equipment or troubleshooting existing site issues is often related to the basic fundamentals of heat and mass balance. Our service offers mass and energy balance analysis for your plant. This service can be applied to a unit machine or an entire plant with several units and machines.

Our method allows us to better understand the interaction between pressure, temperature, flows, and concentrations of each stream in the process plant. Heat and Mass Balance calculations are very powerful tools which can be used to optimise the size of equipment or find the optimum flow rate to achieve maximum efficiency.

We have applied our analysis to many different industries, ranging from chemical to food to mineral to waste and recycling plants. By simplifying the heat and mass balance into a process flow diagram, we can more easily determine the size of the necessary equipment.

Heat and Mass Balance

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Heat And Mass Balance – PFD

Heat And Mass Balance – PFD​

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Using the heat and mass balance model for the boiler system, we were able to run several simulations to find out which was more energy efficient: preheating the combustion air or the boiler feed water.

After analysing the flow rate and flue gas temperature, we concluded that preheating the feed water would yield the most significant savings.


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If you’re interested in learning more about our industrial engineering services and products, or if you need help with a specific project, please contact us.