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Our Industrial Energy Efficiency packages provide the best solutions to reduce energy costs and improve efficiency. We offer a comprehensive heat loss survey, energy audit and pinch analysis. Our analysis will help you identify where energy is being wasted, and areas in which efficiency can be improved but also where you can spend your capital to reach your target return on investment. With our detailed assessments and recommendations, you can implement measures that will save energy, reduce costs, boost productivity and minimise running costs. Our energy efficiency package will ensure your industrial facility is running as efficiently as possible.
This survey assesses the current energy efficiency of your equipment’s insulation and identifies areas of skin loss or surface losses. Through this survey, we can identify the most cost-effective and energy-efficient solutions to reduce surface heat loss and improve the overall energy efficiency of your equipment.
Using the data from this survey, we can analyze the existing financial and environmental implications of surface losses and make suggestions about the correct insulation plan to minimize them. This will result in a substantial return on investment and a reduction in CO2 emissions, leading to cost savings, increased efficiency, and a positive effect on the environment.
Ultimately, this will have a beneficial effect on your profits.
An Energy Audit will reveal potential energy savings and create a plan of action for implementation. Our industrial energy audit analytical toolkit identifies the source of heat losses that can be reused within the same equipment. It quantifies the equipment’s energy loss and energy use (heat and mass balance) and evaluates several heat recovery scenarios to improve energy efficiency.
For each scenario studied our audit evaluates potential energy savings and GHG (Greenhouse Gas) emissions reduction. The industrial energy audit begins by collecting detailed information on the equipment, processes, and operations of that equipment and its energy use. The data collected is used to create models that can identify ways to recover energy and positively impact the sustainability agenda. This can result in both cost savings and a reduction in carbon footprint.
The findings of the audit are combined with solution costing to evaluate acceptable ROI which is used to develop an energy–efficiency action plan. Our team can provide a comprehensive plan, including a full cost breakdown and itemization, for the chosen complete solution and install it. Our comprehensive energy efficiency packages help industrial plants and other facilities to reduce their energy costs while increasing their efficiency and productivity.
Pinch Technology takes a different approach to energy auditing than the traditional method of assessing individual machines. Instead, it looks at an entire plant and determines the most cost-effective combination of heat recovery units to achieve a balance between capital investment and operating costs. Pinch integration involves an energy audit for each piece of equipment, as well as an analysis of the potential for energy recovery between each piece of equipment, in order to find the most efficient solution.
If you’re looking to maximize your business’s return on investment (ROI) and identify areas where energy can be conserved, then this is the ideal approach. By gathering data, analyzing it, and creating process models, we will assess various potential outcomes for all (or part of) your plant. We will propose an energy efficiency package designed for your operations that will maximize energy savings and reduce running costs.
Our team can provide a comprehensive plan, including a full cost breakdown and itemization, for the chosen complete solution and install it. At our company, we collaborate with a team of experienced electrical, software, and mechanical engineers to ensure that the integrated solution meets its objectives. Through their expertise and dedication, we guarantee that the proposed solution will perform as intended. By installing our energy efficiency packages, your business will not only save money on energy bills but also reduce its carbon footprint, making it more sustainable.
Features | Heat Loss | Energy Audit | Pinch Analysis |
---|---|---|---|
Price Range Starts From £ 3,000 | |||
Site Pre-Survey Required | No | Yes | Yes |
Determination of the Temperature of a Machine’s Surface
| Yes | No | No |
Calculating Heat Loss from Machine Surfaces
| Yes | No | No |
Itemised Breakdown of Surface Losses per Machine
| Yes | No | No |
Cost of Heat Loss per Surface and Machine
| Yes | No | No |
Evaluating Proposal Costs and Savings under Different Scenarios
| Yes | No | No |
Measurement of heat loss from hot and cold streams (e.g. flue gas, wastewater).
| No | Yes | Yes |
Measuring a single machine (No connection to neighbouring machines)
| No | Yes | Yes |
Stream quality measurement (with chemical analysis)
| No | Yes | No |
Measuring multiple machines (Connecting to other machines)
| No | No | Yes |
Evaluating Heat Recovery for One Machine
| No | Yes | No |
Evaluating HEN (Heat Exchanger Network) for Heat Recovery across Multiple Streams
| No | No | Yes |
HEN Stream Optimisation
| No | No | Yes |
Assessing Energy Savings for One Machine | No | Yes | No |
Calculate Running & Capital Costs for HEN’s | No | No | Yes |
Proposing & Calculating ROI for Chosen Option
| Yes | Yes | Yes |
CO2 Impact of Proposed Solution
| Yes | Yes | Yes |
Report and Presentation to Customer
| Yes | Yes | Yes |
Learn More | Learn More | Learn More |
Contact us today to hear more!
Our team is dedicated to providing the best possible customer service and support, so don’t hesitate to reach out if you have any questions or concerns.