Average CO₂ reduction potential identified across electrification, waste heat recovery, and fuel switching pathways.
Average savings potential per facility through combined energy efficiency and decarbonisation measures.
Implementation strategies designed to maintain full production continuity during decarbonisation transitions.
Mining & Metals
Feasibility Study
Mining and metals facilities face increasing pressure to decarbonise while maintaining productivity. Our engineers evaluate electrification pathways, waste heat recovery potential, and decarbonisation strategies — delivering feasibility studies that balance CO₂ reduction with operational efficiency and financial viability.
Feasibility Challenges
in Mining & Metals
Decarbonisation mandates, electrification complexity, and waste heat recovery drive mining feasibility needs.
Electrification Feasibility
Replacing fossil fuel-based processes with electrical alternatives requires assessment of technology maturity, grid capacity, capital costs, and operational implications.
Waste Heat Recovery Potential
High-temperature processes generate significant waste heat. We evaluate recovery technologies, integration options, and financial returns for waste heat utilisation.
Decarbonisation Pathways
Multiple decarbonisation options exist, each with different costs, timelines, and CO₂ reduction potential. We evaluate pathways to identify the optimum route for your facility.
Operational Continuity
Implementing changes in operating facilities must minimise production disruption. We assess implementation strategies that maintain production targets during transitions.
Our 6-Step
Approach
A comprehensive feasibility methodology adapted for mining and metals decarbonisation investments.
Initial Consultation & Objective Setting
We conduct an in-depth kick-off meeting with your team to define project goals, technical constraints, regulatory requirements, and operational benchmarks.
Through structured workshops and stakeholder interviews, we establish clear objectives, success criteria, and key performance indicators. This ensures the feasibility study is precisely scoped to deliver actionable insights that align with your strategic priorities and capital planning timelines.
Data Collection & Analysis
We gather critical data through laboratory research, on-site measurements, process simulations, and controlled factory trials tailored to your specific operating conditions.
Our engineers deploy advanced analytical tools including Industrial Process Modelling, Pinch Analysis, CAE simulation, CFD studies, and statistically designed experiments. Each data source is cross-validated to build a robust evidence base that underpins all subsequent technical and commercial evaluations.
Technical Evaluation
We rigorously assess the technical viability of the proposed solution, evaluating materials, process compatibility, energy performance, and integration with existing plant infrastructure.
Our evaluation covers equipment sizing, heat and mass balance verification, control system requirements, and compliance with applicable standards and regulations. We identify potential technical risks early and propose engineered solutions, design alternatives, or phased approaches to mitigate them.
Commercial Evaluation
We evaluate capital expenditure, operating costs, market dynamics, and the competitive landscape to build a complete financial picture of the proposed project.
Our team delivers detailed cost-benefit analyses, payback period calculations, and ROI projections grounded in real equipment quotations and operational benchmarks. We also assess funding opportunities such as grants, subsidies, and energy savings certificates to maximise the financial case for investment.
Report & Recommendations
We compile a comprehensive engineering report presenting all findings, technical drawings, simulation results, and clearly prioritised recommendations.
The deliverable includes an executive summary for decision-makers, detailed technical appendices, a risk register with proposed mitigation strategies, and a ranked list of options with associated costs and benefits. This report serves as the definitive reference document for securing stakeholder buy-in and progressing to the next phase.
Implementation Planning
We develop a detailed implementation roadmap with phased milestones, resource allocation, procurement schedules, and commissioning timelines.
Our planning covers contractor coordination, permitting requirements, shutdown scheduling, and change management to ensure a smooth transition from study to execution. We remain available to support the project through procurement, installation supervision, and performance verification during commissioning.
What You
Receive
Decarbonisation-focused feasibility deliverables for mining and metals investment decisions.
Electrification Assessment
Technology evaluation for fossil fuel replacement including electric furnaces, induction heating, and heat pumps.
Heat Recovery Study
Waste heat source identification with recovery technology options, integration design, and financial analysis.
Carbon Reduction Plan
Decarbonisation pathway analysis with CO₂ reduction projections, costs per tonne saved, and implementation timeline.
Grid Impact Assessment
Electrical demand analysis with grid capacity evaluation, connection upgrade requirements, and cost estimates.
Financial Appraisal
CAPEX/OPEX analysis with carbon price scenarios, emissions trading implications, and grant/subsidy eligibility.
Implementation Strategy
Phased approach minimising production disruption with shutdown planning, construction sequencing, and commissioning.
Proven Results in
Mining & Metals
Based on feasibility studies across steel, aluminium, and mineral processing facilities.
Mining & Metals
Feasibility FAQ
Common questions about feasibility studies for mining and metals decarbonisation.
Ready to
Decarbonise?
Our mining and metals engineers evaluate your decarbonisation options with rigorous technical and financial feasibility analysis.
- Multi-factor viability assessment
- Mining & Metals-specific technical evaluation
- Detailed reporting with actionable recommendations