Guaranteed destruction of complex, variable VOC and odour mixtures from manufacturing.
Ceramic heat exchange slashes fuel costs, recovering energy back into the factory.
Central Hub
Replaces multiple local filters with a single, site-wide compliance solution.
Manufacturing
Abatement
Regenerative thermal oxidisers for multi-source process exhaust, odour elimination, and regulatory compliance.
OxiTherm RTOs offer a universal, "catch-all" solution for industrial emission control. By acting as a central hub, they handle highly variable flows and complex chemical mixtures from across your entire site — guaranteeing 99% VOC destruction, eliminating odour, and permanently securing your operating permit.
Manufacturing
Applications
Select an application to see how OxiTherm handles universal factory emission challenges.
Manufacturing processes—from plastics extrusion and rubber mixing to electronics assembly and fiberglass curing—generate highly variable exhaust streams. These emissions often contain complex mixtures of VOCs, plasticisers, styrene, and odorous compounds. OxiTherm regenerative thermal oxidisers provide a universal abatement solution, safely destroying 99%+ of these pollutants at 850–1,100°C regardless of the specific chemical composition, ensuring factory exhaust is clean and odour-free.
Centralised Hub
Pools emissions from multiple factory sources
Variable Flow
VFDs adjust to changing production schedules
Guaranteed 99%
Secure local authority air permits instantly
Heat Recovery
Supplies factory hot water or space heating
A Universal
Process
Solution
Key advantages of using an OxiTherm RTO to centralise and eliminate diverse factory emissions.
Universal 99%+ Destruction
Regenerative thermal oxidation guarantees the destruction of almost any airborne organic compound, eliminating the need for process-specific filters or scrubbers when production changes.
98% Energy Recovery
Ceramic heat exchange media captures 98% of combustion energy, drastically lowering fuel costs compared to direct-fired systems, saving thousands of tonnes of CO₂ annually.
Centralised Hub Design
Engineered to accept variable flow from multiple production lines simultaneously, using intelligent VFD draft control to maintain pressure regardless of which machines are running.
Guaranteed Compliance
Exceeds current IED and EPA limits, ensuring your site operating permit is protected from tightening regulations and eliminating community odour complaints.
Flexible Load Response
Modulating burners react to concentration spikes in under 5 seconds, allowing safe operation through batch changes, start-ups, and sudden VOC influxes.
Space-Saving Footprint
Compact, modular designs allow for roof-mounting, tight alleyway installation, or remote placement, minimising disruption to valuable factory floor space.
Capture Exhaust Heat for
Factory Utilities
Modern manufacturing demands efficiency. OxiTherm systems intercept the thermal energy generated during VOC destruction, providing a free heating resource for the rest of your factory infrastructure.
Offset Heating Bills
With Clean Emission ROI.
Manufacturing sites use massive amounts of natural gas for space heating, boiler feed, and hot water. Instead of venting heat out of the oxidiser stack, we integrate secondary systems to capture that energy and pump it straight back into your facility, driving down standard utility costs.
A clean air-to-air heat exchanger generates warm air that can be ducted into the factory workspace, drastically reducing gas consumption for winter heating.
An exhaust-to-water heat exchanger provides a continuous supply of 60-90°C hot water for part washing stations, cleaning systems, or staff facilities.
By pre-heating the combustion air or feed water for your site's primary boilers, overall boiler efficiency increases by 5-10%, saving fuel year-round.
In operations requiring rapid drying, hot exhaust can be safely used to speed up evaporation, or to temper frigid outside make-up air before it enters the building.
Manufacturing
FAQs
Common questions about centralising emission control and achieving compliance across diverse factory environments.
Manufacturing Consultation
Our engineers specialise in multi-source, variable load factory abatement. Tell us about your emission points, processes, and factory utility costs.
- Multi-source exhaust network design
- Factory odour elimination & permitting
- Variable flow VFD integration
- Space heating & hot water recovery