Pharmaceutical
Energy Intelligence
Understand the true energy cost of GMP manufacturing — cleanrooms, HVAC, water systems — with validated, audit-ready data.
Omni Vision meters every utility stream across your pharmaceutical facility and maps consumption to production output. EPSA's AI analytics reveal where energy hides in cleanroom HVAC, purified water systems, and batch processing — while generating validated data trails that support regulatory audits and ISO 50001 certification.
Omni Vision
At a Glance
Turnkey utility metering and AI analytics platform — EnerTherm precision hardware and PLC integration combined with EPSA's cloud intelligence.
Pharma Energy
Applications
Select an application to see how Omni Vision drives energy savings in pharmaceutical manufacturing.
Cleanroom HVAC systems can account for 50-70% of a pharma facility's energy spend. Omni Vision meters electricity, chilled water, and steam at AHU and zone level — revealing which cleanroom grades, air change rates, or setback schedules consume the most. AI identifies over-conditioning and scheduling inefficiencies.
All Utility Streams
Electricity, gas, water, steam, compressed air, oil
PLC Integration
Reads existing BMS and PLCs — read-only, GMP-safe
AI Anomaly Detection
Flags HVAC drift, water system waste, steam losses
Validated Data
Audit-ready trails for regulatory and ISO 50001 audits
Built for
Pharma Manufacturing
Key advantages of Omni Vision for pharmaceutical energy management.
Cleanroom Energy Visibility
Meter HVAC, chilled water, and air handling at zone level — see exactly which cleanrooms and grades drive your energy bill.
Batch Cost Transparency
Energy per batch, cost per unit, intensity per campaign — validated data that satisfies both operations and quality teams.
AI-Driven Savings
Anomaly detection identifies HVAC over-conditioning, water system waste, and steam losses — without touching validated process controls.
Automated CO2 Reporting
Scope I and II emissions calculated automatically from metered data — ready for corporate sustainability reporting and regulatory audits.
GMP-Safe Integration
Reads existing BMS and PLCs via Modbus, OPC-UA, BACnet — strictly read-only, with zero impact on validated systems or qualification status.
Payback Under 12 Months
Typical 15-25% energy savings across HVAC, water, steam, and compressed air — the investment pays for itself within the first year.
Pharma
Omni Vision FAQ
Common questions about Omni Vision for pharmaceutical energy intelligence.
No. Omni Vision connects to existing BMS and PLCs via strictly read-only protocols (Modbus, OPC-UA, BACnet). It collects data without any write access — your validated systems, qualification status, and GMP controls are completely unaffected.
Omni Vision meters electricity, gas, water (including PW and WFI generation energy), steam (clean and plant), compressed air, and HVAC systems. Each stream is metered at zone and equipment level so you see costs per cleanroom, per AHU, and per batch.
Omni Vision maps metered utility data to batch records from your existing MES or historian. The AI platform calculates energy per batch, cost per unit, and intensity per campaign automatically — with a validated data trail suitable for regulatory audits.
Yes. Scope I and II CO2 emissions are calculated automatically from metered fuel and electricity data. The platform generates audit-ready reports for ISO 50001 certification, corporate sustainability teams, and environmental regulators.
Typically 8-16 weeks from site survey to live dashboards. One contract covers instrumentation, panel build, M&E installation, PLC integration, cloud connectivity, commissioning, and dashboard configuration. Installation is planned around production schedules to avoid disruption.
Pharmaceutical facilities typically achieve 15-25% energy cost reduction with payback under 12 months. The biggest wins usually come from HVAC optimisation, water system efficiency, and identifying over-conditioning in cleanroom environments.
Smarter
Pharma
Deploy Omni Vision for full utility visibility, batch energy tracking, and validated data across your pharmaceutical facility.
- Cleanroom HVAC costs metered by zone
- Batch energy cost calculated automatically
- Scope I + II CO2 tracked for audits
- Turnkey: live in 8-16 weeks