Slash Energy Bills and Emissions: Unleash the Power of Industrial Surface Heat Loss Surveys!

Investing in an industrial surface heat loss survey program is a wise decision for businesses looking to become more sustainable while increasing their bottom line. By reducing carbon emissions, enhancing safety, improving efficiency, and cutting costs, these surveys offer valuable insights that enable firms to experience significant cost savings and have a positive impact on the environment. The EiiF Study 2021 found that 14 Mtoe of energy can be saved by applying energy class C systems according to VDI 4610 Part 1, offering the potential to reduce the EU’s CO₂ equivalent emissions by 40 Mt every year.

Common Reasons for Industrial Surface Heat Losses

Industrial surface losses can be caused by a variety of factors, some of which include:

• Poor Insulation Quality: Insulation materials with inferior quality tend to degrade significantly over time, reducing the efficiency of the insulation system. This results in thermal bridging issues and may lead to dissipation or condensation within the material, resulting in increased heat loss. Inadequate insulation can cause moisture to become trapped, leading to corrosion occurring beneath the insulation (CUI).
• Inadequate Installation Quality: Proper installation of an insulation system is critical for optimal performance. Using improper installation procedures or insufficient thickness during installation leads to gaps in insulating material overlapping areas or incomplete coverage, which leads to increased radiant losses.
• Environmental Changes: Changes in weather patterns or building structure adjustments can cause thermal expansion or contraction, leading to damage to insulating material as well as loosening making it ineffective at containing temperature inside the equipment. These changes result in increased heat loss due to the inefficiency of the insulation system.
• Wear and Tear: Over time, wear and tear on an insulation system can lead to decreased performance, resulting in increased heat loss. This can occur due to ageing or exposure to harsh environmental conditions like chemicals or extreme temperatures.

It is important for businesses to address these factors and implement proper insulation solutions to minimize surface heat losses and maximize energy efficiency. Failure to do so may result in higher operating costs, reduced equipment lifespan, and negative environmental impacts. Therefore, regular inspections and maintenance of insulation systems should be a top priority for any business looking to improve its bottom line while maintaining sustainability goals.

Types of Insulation Solutions Available Today

When it comes to insulation solutions, there are diverse options available in the market catering to specific needs. However, some of the most common ones used today include:

• Fiberglass: This is one of the most inexpensive insulation materials on the market and is known for its excellent thermal resistance properties. It provides an affordable solution for companies looking to improve energy efficiency without breaking the bank.
• Spray Foam: This insulation type expands after application, filling up any voids completely, thus reducing air gaps that lead to convection currents resulting in minimal radiative loss compared to other methods. It is a cost-effective option that delivers exceptional performance while also being easy to install.
• aerogel: Produced using silica aerogel, this highly effective insulation solution mitigates both conductive and convective heat transfer while occupying limited space thanks to its high reflectivity properties. Although more expensive than other insulation types, it provides superior performance, resulting in significant energy savings over time.

The choice of the best insulation solution depends on several factors such as location, equipment type, and budget among others which should be considered before deciding.